Preprints
https://doi.org/10.5194/ar-2026-33
https://doi.org/10.5194/ar-2026-33
25 Sep 2026
 | 25 Sep 2026
Status: this preprint is currently under review for the journal AR.

A metrological calibration facility for particle number counters used in emission measurements

Anza Waheed, Jorge Saturno, Arpit Malik, Johannes Rosahl, Sonja Pratzler, and Andreas Nowak

Abstract. A metrological calibration facility for particle number counters (PNCs) has been developed at the Physikalisch-Technische Bundesanstalt (PTB) as a primary reference standard for this metric required in the quantification of solid soot emission as described in national and European regulatory frameworks. This study describes the calibration of a Condensation Particle Counter (CPC) using PTB’s primary aerosol number standard, a Faraday Cup Aerosol Electrometer (FCAE). The calibration facility enables high accuracy determination of CPC counting efficiency for particles with mobility diameters between 17 and 200 nm, as well as linearity measurements of particle number concentrations ranging from 1 cm⁻³ to 20 000 cm⁻³. Soot aerosol particles were generated using a miniCAST 5303 and subsequently treating them in a Catalytic Stripper to remove volatile components before homogenisation in an integrated mixing unit. The aerosol flow was distributed via a ten-port manifold, allowing simultaneous evaluation of up to eight CPCs and a FCAE connected to two different ports simultaneously. The results demonstrate that the facility provides state-of-the-art metrological capabilities for CPC calibration, supporting improved reliability and comparability of particle number measurements in emission control applications.

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Anza Waheed, Jorge Saturno, Arpit Malik, Johannes Rosahl, Sonja Pratzler, and Andreas Nowak

Status: open (until 06 Nov 2026)

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Anza Waheed, Jorge Saturno, Arpit Malik, Johannes Rosahl, Sonja Pratzler, and Andreas Nowak
Anza Waheed, Jorge Saturno, Arpit Malik, Johannes Rosahl, Sonja Pratzler, and Andreas Nowak
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Short summary
Vehicle exhaust contains ultrafine soot particles that can harm health and the environment. Particle number measurements are essential because these particles contribute little to particulate mass. PTB developed a calibration facility producing stable soot particles of defined sizes for testing particle counters. Instruments are compared with a reference linked to national standards. The facility improves measurement accuracy and comparability between laboratories and supporting authorities.
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